Comprehensively applying advanced technologies such as Internet of Things, big data, cloud computing, etc., it builds a digital management platform for enterprise smelting scenarios and realises intelligent control of the smelting process. Through accurate sensing, fast transmission and efficient calculation, real-time monitoring of the melting processing data from the bottom sensing equipment to the upper application system. It builds an intelligent sensing network, realises digital and intelligent monitoring of melting scenes, and provides enterprises with more efficient and reliable melting process management solutions.
1、Multi-variety/multi-furnace dosing: By receiving spectral data, combined with the absorbance of auxiliary materials, active ingredient content and standard value of spectral elements, the list of 20+ kinds of auxiliary materials is automatically accounted for, which can reduce the cost waste caused by redundant dosing by more than 5%.
2、Alloy accurate weighing: Maximum load 60Kg, minimum accuracy 0.002Kg, recognition time less than 1 second. Accurate measurement to ensure that the quality of the product is the same, product quality to improve by more than 10%;
3、Intelligent management: When the intelligent alloy scale detects abnormal conditions such as equipment tilting, overloading, and working times exceeding the limit, the intelligent alloy scale automatically prompts the customer through the screen and provides corresponding solutions;
4, data collection: the device can support LoRa, WiFi, Bluetooth, 4G, RS485 and other functions (customised development according to demand), to provide customers with provide safe and reliable Internet of Things communication solutions.
5、Historical data query and statistics: local and cloud double backup to ensure data integrity, support for historical data query according to year/month/day/furnace number, alloy day/month/year dosage statistics, to achieve 100% traceability of product quality;
6、System Configuration:The equipment can be interconnected through the gateway. And with other intelligent melting equipment freely combined into a flexible and diverse system; support KD MES, the standard version of the ChiCast Cloud, easy to enjoy the version of the ChiCast Cloud system through the system, integration, and support for local deployment of the function of the local database through the enablement of the local database, to meet the requirements of different needs of the customer requirements;
High-speed edge calculation
Adopting a high-performance chip with Cortex-A53 4-core (main frequency 1GHz), it automatically accounts for the list of 20+ excipients by receiving the spectral data and combining the absorbance of the excipients, the content of the active ingredients and the standard values of the spectral elements, which can reduce the cost waste caused by redundant ingredients by more than 5%.
C6 ultra-high precision sensor
Maximum load 60Kg, minimum precision 0.002Kg, recognition time less than 1 second. Accurate measurement to ensure the product quality is the same, product quality is improved by more than 10%;
Data traceability
Local and cloud double backup: to ensure the integrity of the data, the ability to query historical data, alloy daily/monthly dosage statistics, to achieve 100% traceability of product quality;
"KODE Violet" graphical interface design
The simple graphical interface design enables multi-furnace charging, thus shortening the processing time. Increased operator efficiency. Increases productivity by up to 15 per cent.
Intelligent Management
The product intelligently identifies abnormal operations, such as: uncalibrated, sensor disconnection, alloy additive greater than or less than the calculated value, equipment tilt and other abnormal behaviours, and the equipment automatically pops up a pop-up window to alert the customer.
